The heartbeat of Stainless Solutions is our custom Spray Ball and CIP assemblies. Due to the critical nature of these assemblies in process systems, we take the following into account for each, and every assembly:
Tailored to Your Exact Specifications
We understand that every application is unique. Our custom-designed sprayball / CIP assemblies are engineered to your exact specifications, ensuring optimal spray patterns, flow rates, and cleaning efficiency for your specific tank or vessel geometry.
High-Quality Materials
Our sprayballs / CIP assemblies are constructed from 316L stainless steel and other high nickel alloys to ensure long-lasting performance and resistance to corrosion, even in the most demanding environments.
Precision Drilling for Consistent Coverage
Using advanced CNC drilling techniques, we precisely drill each sprayball / CIP assembly to achieve the desired spray pattern and
optimum coverage. This ensures effective and efficient coverage with minimal water and chemical usage, reducing costs and enhancing operational efficiency.
Improved Efficiency
By optimizing the design and drilling of each sprayball / CIP assembly, we enhance the cleaning performance of your equipment, ensuring thorough cleaning with minimal downtime. This leads to improved productivity, reduced maintenance, and lower operational costs.
Compliance with Industry Standards
Our sprayball / CIP assemblies are designed to meet or exceed BPE Standards. This ensures compliance with stringent regulations in sectors such as food processing, pharmaceuticals, and biotechnology.
Our commitment to quality, precision, and innovation ensures that every custom sprayball / CIP assembly we design meets the highest performance standards. With our expertise in sprayball / CIP assembly design and fabrication, we provide cost-effective solutions that improve your cleaning processes and increase operational efficiency.
Stainless Solutions specializes in the fabrication of high-purity stainless steel and nickel alloy components, and vessel trim designed to meet the rigorous demands of industries where precision, cleanliness, and durability are essential. From custom fittings and flange assemblies to complex vessel trim, we deliver superior products tailored to your specifications.
Vessel trim components such as no-foams, dip tubes, valve assemblies, overflows, spools pieces, etc. are fabricated daily.
Stainless Solutions also provides custom cart assemblies, piping spools, sanitary spool pieces, and numerous other assemblies where stainless steel and nickel alloys are required.
Quality Assurance
Quality is at the core of everything we do. Our fabrication processes adhere to strict quality control protocols, ensuring that every component is:
Orbital welding is a highly efficient, precise, and automated welding technique that offers numerous benefits, particularly in industries that require consistent, high-quality welds, such as aerospace, pharmaceuticals, semi-conductor, and nuclear energy. Its ability to minimize defects, reduce labor costs, and improve the speed of production makes it an attractive option for many specialized welding applications.
At Stainless Solutions, ALL welders are ASME Section IX certified for multiple orbital welding procedures. We are able to provide orbital welding from 1/8” OD up to 6” OD.
At Stainless Solutions, we specialize in providing high-precision machining services for stainless steel and nickel alloys, delivering superior quality components for a variety of demanding industries. Our advanced machining capabilities, combined with our expertise in working with these complex materials, ensure that we meet the most stringent specifications and tolerances.
Stainless steel and nickel alloys are known for their strength, corrosion resistance, and high-temperature performance. Our skilled machinists are well-versed in handling these materials, ensuring that each part is manufactured with precision and care.
We utilize the latest CNC machining technology to achieve the highest level of accuracy and consistency in every part we produce. Our machinery is optimized for both high-volume production and custom, one-off components.
Whether you need intricate, tight-tolerance components or large, heavy-duty parts, we offer flexible machining solutions to meet your specific requirements. From prototyping to full-scale production, we can handle a wide range of complex machining challenges.
Stainless steel and nickel alloys can require special care to achieve optimal surface finishes. We provide advanced polishing, grinding, and finishing services to ensure your parts are both functional and aesthetically flawless.
Our precision machining services for stainless steel and nickel alloys cater to a variety of industries, including aerospace, food and beverage, pharmaceutical, biotech, oil and gas, and chemical processing. No matter your application, we have the expertise to deliver high-performance, durable parts.
Specializing in electropolishing and passivation for stainless steel and nickel alloys, Stainless Solutions provides these services on our in-house fabrications, as well as components and assemblies supplied by others.
Electropolishing Services​
Electropolishing, often referred to as “reverse plating,” is an electrochemical process that smooths and polishes the surface of metal components by removing a thin layer of material. The result is a smooth, high-quality finish with improved corrosion resistance.
Passivation Services​
Passivation is a chemical treatment process that enhances the natural oxide layer on stainless steel and other metals, improving their corrosion resistance and overall longevity. This process is ideal for metals exposed to corrosive environments.
At Stainless Solutions, we design and fabricate custom stainless steel carts and material handling trollies built to meet the unique demands of your operation. Crafted with precision and engineered for durability, our carts are an essential solution for industries requiring high-performance and hygienic material handling systems.
Our stainless steel carts and trollies are designed with your specific requirements in mind. Whether you need equipment for cleanroom environments, food processing facilities, or heavy-duty industrial applications, we deliver products that:
We offer a wide range of customization options to ensure your carts meet your exact needs:
Our custom carts and trollies serve a variety of industries, including:
