In industries where hygiene and cleanliness are critical, such as food, beverage, pharmaceutical, and biotech, maintaining tanks and vessels in pristine condition is non-negotiable. A key component in effective tank cleaning is the spray ball—a device designed to ensure comprehensive coverage and efficient removal of residues. At Stainless Solutions, we specialize in custom-designed and drilled static spray balls, tailored to meet the exact coverage requirements of your tanks and vessels.
What Are Static Spray Balls?
Static spray balls are non-rotating cleaning devices that use controlled fluid pressure to distribute cleaning solutions inside tanks and vessels. Unlike rotating or dynamic spray heads, static spray balls rely on a precisely drilled pattern to ensure thorough cleaning coverage. These devices are an integral part of Clean-in-Place (CIP) systems, reducing downtime and eliminating the need for manual cleaning.
Custom Design for Maximum Cleaning Efficiency
Off-the-shelf spray balls often fail to deliver optimal coverage efficiency and effectiveness due to variations in tank size, shape, and residue type. That’s why we offer custom designed and drilled static spray balls tailored to each application. Our customization process includes:
- Precision-Drilled Hole Patterns: We engineer spray hole layouts to optimize spray coverage, ensuring no area is left uncovered.
- Custom Flow Rates and Pressure Optimization: Each spray ball is designed to deliver the right correct flow rate based on customer requirements and pump specifications.
- Material Selection: We manufacture our spray balls from high-purity 316L stainless steel, AL6XN, and C22 Hastelloy© with electropolished finishes available for superior hygiene and corrosion resistance.
Advantages of Our Custom Spray Balls
- Consistent and Reliable Coverage: Precision drilling ensures even distribution of cleaning solution, eliminating blind spots.
- Reduced Cleaning Time and Chemical Usage: Optimized spray patterns maximize efficiency, lowering water and detergent consumption.
- Compliance with Industry Standards: Our spray balls meet stringent sanitary requirements for food, beverage, pharmaceutical, and biotech applications.
- Durability and Long Service Life: High-quality stainless steel construction ensures longevity and resistance to harsh cleaning agents.
Why Choose Stainless Solutions?
With decades of experience in high-purity stainless steel fabrication, we understand the unique cleaning challenges faced by industries requiring strict sanitary conditions. Our expertise in custom design and fabrication allows us to create spray balls that outperform standard models, providing a superior cleaning solution tailored to your needs.
